A customer in South Korean ,the quantity is a 20GP each time, specifically the Cat5e / Cat6 Solid patch cord cable.
At the same time officially opened the Korean patch cable from going out to the South Korean market more and more.
Regarding to Solid patch cable ,0.4-o.45mm conducor OD,there have some questions when runing.
we received complaints about Cat5e patch cord , Cable light will be bad when running.
We work to analyze the reason why the cause of this problem.
For local market characteristics:
1. Solid conductor, not Stranded
2. 8 * 1 * 0.4mm, very thin
Wire conductor thinner, the inner layer in accordance with the company standard 0.93 ± 0.02mm production, the thickness of insulation will go to 0.25 thickness.
Crystal head with the national standard crystal head, aperture 1.0mm ± 0.05mm, 0.35mm copper sheet.
Such as the inner layer of a little bit of deviation, and the core layer of the inner layer of OD, will lead to crystal head copper offset.
It is the conductor of the copper sheet that cannot be pressed into one of the inner core wires
This situation in 0.4mm below the wire diameter will appear the situation.
Engineer get the solution: 0.4 mm conductor the following diameter all switch to 0.95mm aperture crystal head, and three plugs do not line to be wrong to reduce the copper pressure less than the conductor appears.
Engineer began to go to the crystal head of the factory to discuss the mould things, new mould have been set up after one month, and we test 10000 pcs cable ,and pass , we confirmed that the idea is right.
Later Cat5e /Cat6 solid and stranded sales increase in South Korea, Switzerland, USA etc.
Finally hope that you can put forward valuable advice to us, we will continue to improve, thank you.